Duct Sizing Chart CFM

Quick answer: duct size depends on CFM, duct type, friction rate, equivalent length, fittings, static pressure, and acceptable noise. A quick field chart may put 8-inch round metal duct around 180 CFM, 10-inch around 300 CFM, and 12-inch around 480 CFM, but final HVAC design should use a Manual D / ductulator calculation.

Round Duct Size Chart

Round duct size Approx. metal duct CFM Approx. flex duct CFM Typical note
5 in 50 CFM 50 CFM Small branch run
6 in 85 CFM 75 CFM Small room branch
7 in 125 CFM 110 CFM Medium branch
8 in 180 CFM 160 CFM Common branch/trunk transition
9 in 240 CFM 225 CFM Large branch
10 in 325 CFM 300 CFM Small trunk
12 in 525 CFM 480 CFM Trunk line
14 in 750 CFM 700 CFM Trunk line
16 in 1,200 CFM 1,000 CFM Main trunk
18 in 1,500 CFM 1,300 CFM Main trunk
20 in 2,000 CFM 1,700 CFM Main trunk

Rectangular Duct Size Examples

Design airflow Example rectangular sizes Approx. round equivalent Note
100-150 CFM 8 x 6 in, 10 x 4 in 6-7 in round Small branch
200-300 CFM 10 x 8 in, 12 x 6 in 8-10 in round Medium branch
400-500 CFM 14 x 8 in, 16 x 8 in 11-12 in round Large branch/small trunk
700-800 CFM 18 x 10 in, 20 x 8 in 14 in round Trunk duct
1,000-1,200 CFM 20 x 12 in, 24 x 10 in 16 in round Main trunk

Before Using A Duct Size Chart

  • Account for elbows, takeoffs, registers, filters, dampers, and flex duct compression.
  • Keep air velocity reasonable to avoid noise.
  • Use a duct calculator or Manual D process for final design.
  • Check total external static pressure against the blower’s rated airflow.
See also  Light Bulb Socket Sizes Chart: E10, E12, E17, E26, E39 and More

Source Notes

CFM ranges were checked against field duct charts and friction-loss references including HVACDirect’s field duct sizing chart, Thermaflex air-flow/friction charts, and Engineering ToolBox duct friction references. Treat the table as an estimate, not a design stamp.