Duct Sizing Chart CFM

Quick answer: this field chart estimates airflow for specific duct sizes under stated assumptions. At the chart’s listed rates, 8-inch round metal duct is shown at 180 CFM, 10-inch at 325 CFM, and 12-inch at 525 CFM. The flex-duct values differ. Use the chart to compare examples, not to size a complete HVAC system.

Round Duct Airflow Estimates

The source chart lists 0.06 in. w.c. per 100 ft for round metal pipe and 0.05 in. w.c. per 100 ft for flex duct. Its rectangular sheet-metal examples use 0.07 in. w.c. per 100 ft. Airflow is not determined by diameter alone; friction rate and installation conditions matter.

Round Duct Airflow Estimates by DiameterSelected values from the cited field chart: round metal pipe at 0.06 in. w.c. per 100 ft and flex duct at 0.05 in. w.c. per 100 ft. These are estimates for the source chart's assumptions.
5 in50 CFM50 CFMSmall branch
6 in85 CFM75 CFMSmall room branch
7 in125 CFM110 CFMMedium branch
8 in180 CFM160 CFMCommon branch
9 in240 CFM225 CFMLarge branch
10 in325 CFM300 CFMSmall trunk
12 in525 CFM480 CFMTrunk line
14 in750 CFM700 CFMTrunk line
16 in1,200 CFM1,000 CFMMain trunk
18 in1,500 CFM1,300 CFMMain trunk
20 in2,000 CFM1,700 CFMMain trunk

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Rectangular Duct Examples

These are specific airflow-and-size pairs from the same field chart. They are selected examples, not interchangeable round-duct equivalents.

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Selected Rectangular Duct Airflow ExamplesSpecific design-airflow and rectangular-size pairs transcribed from the cited field chart.
120 CFM10 x 4 in
215 CFM10 x 6 in
310 CFM8 x 10 in
490 CFM14 x 8 in
750 CFM20 x 8 in
1,200 CFM30 x 8 in

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What Changes Duct Airflow

  • Friction rate depends on the system pressure budget and total effective duct length.
  • Elbows, transitions, takeoffs, dampers, filters, and registers add resistance.
  • Flex duct capacity depends on its length, support, stretch, compression, and fittings.
  • Air velocity and duct noise also matter when selecting a size.

For a residential system, use the equipment data, system layout, duct material, and fitting losses in an ACCA Manual D design. A field chart cannot confirm total airflow or blower performance; those should be checked for the installed system.

Sources

The airflow examples and listed friction rates are from HVACDirect’s Field Duct Sizing Chart. ASHRAE’s duct-design chapter explains how duct friction and flexible-duct installation affect resistance. For complete residential sizing, see ACCA Manual D.